Our Case Studies

At Ashwood Advisory Group, our work is defined by tangible results and transformative impact. Our case studies showcase how we partner with clients to navigate complex digital transformations, delivering not just technological upgrades, but a fundamental shift toward safer, more efficient, and data-driven operations.

Visual Testing (VT)

Paperless Inspection Program

Challenge

Paper-based inspection processes hindered data quality and delayed decision-making.

Third-party contractors returned only high-level reports without underlying raw visual inspection data.

Manual entry and handwritten reports caused errors and rework.

Extensive paperwork burden on inspectors and staff.

Solution

Deployed GE’s Integrity Mobile application with intrinsically safe field devices.

Provided 79 total devices across six refineries with offline logging capabilities.

Integrated with GE APM infrastructure while maintaining client data sovereignty.

Created virtual NDE database with client-controlled storage (10TB immediate, 50TB long-term for images).

Results

PRIMARY ACHIEVEMENT

Established comprehensive client access to visual inspection data, enabling trend analysis and optimized maintenance decisions

SECONDARY ACHIEVEMENT

On track to achieve $550,000 in annual efficiency savings

PERFORMANCE METRICS

25% efficiency improvement demonstrated at pilot site (Refinery B) with over 200 API 510 inspections completed

 

STRATEGIC VALUE

Successfully demonstrated scalability of client-controlled digital inspection workflows across multiple refineries

 

Radiographic Testing (RT)

Digital Transformation

Challenge

Third-party contractors provided only high-level summary reports while maintaining control over valuable raw radiographic data.


Manual film-based processes created data silos with RT images scattered in disparate locations.

Clients lacked direct access to DICONDE files and historical inspection records
Conservative decision-making due to limited data access increased maintenance costs

Solution

Implemented DIMATE’s Picture Archiving and Communication System (PACS) with direct client data ownership.

Replaced manual film with digital DICONDE files linked to GE APM IM.

Established three-phase deployment: third-party integration, GE APM connectivity, and full integration.

Created virtual NDE database with client-controlled storage (50TB immediate, 250TB long-term capacity).

Results

PRIMARY ACHIEVEMENT

Established direct client access to raw radiographic data for the first time, enabling historical trending analysis and condition-based maintenance decisions

SECONDARY ACHIEVEMENT

$500,000 in annual time savings through streamlined workflows

STRATEGIC VALUE

Created foundation for AI-powered defect detection using client-owned datasets
Successfully deployed across all six refineries (2023-2024)

 

Ultrasonic Testing

Paperless Inspection Program

Challenge

Manual data entry creates 18-20% error rates in UT readings, leading to component mis-assignment and typos

Current paper/Excel/manual transfer processes cause duplicate readings, rework, and significant delays

Poor data pipeline to integrity management systems create decision latency during critical inspections

Disconnected contractor workflows result in inadequate audit trails and accountability

Solution

DIMATE UT Gateway App + PACS connects NDT devices directly to CENOSCO IMS, eliminating manual transcription

UT readings flow automatically from approved devices into correct TML/grid locations in DICONDE format

Vendor-agnostic, offline-capable system allows contractors to use existing devices with minimal change management

Full traceability and instant visibility of inspection history

Results

PRIMARY ACHIEVEMENT

Projected annual benefit of $0.66-1.1 million from UT digitization alone, with payback period of 4-9 months based on eliminating manual errors and reducing clerical cycle time

SECONDARY ACHIEVEMENT

Significant operational improvements including reduced Mean Time to Repair (MTTR), increased mechanical availability, and decreased inspection backlog age

STRATEGIC VALUE

Establishes foundation for comprehensive NDT digital transformation across all client’s inspection methods (RT, PAUT, TOFD, MT, PT)

 

Future Outlook

The Next Phase of Transformation - Paving the Path to AI-enabled Operations

AI isn’t just another technology trend—it will soon be the defining competitive differentiator for tomorrow’s energy leaders.

We’re constantly researching practical AI applications specific to oil and gas—computer vision for equipment inspection, natural language processing for instant technical documentation access, and advanced analytics that predict failures weeks in advance.

But here’s what sets us apart: we understand the path to AI isn’t a leap but a bridge built sprint by sprint, ensuring your people, processes, and data are ready for each new capability.

The companies that will thrive aren’t those with the most advanced AI, but those with the clearest path to get there without leaving their workforce behind.

If your organization shares this vision of pragmatic, people-centered AI transformation in energy, we invite you to reach out—whether you’re just starting your journey or looking to accelerate existing initiatives. Together, we can shape the future of intelligent energy operations while keeping humans at the heart of the transformation.

Ready to achieve similar results for your organization?

Let’s discuss how our proven digital transformation approach can drive measurable results for your business.